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2024 O Aluminum

What is 2024-O Aluminum?

2024-O aluminum is a variant of the 2024 aluminum alloy in the annealed condition. The "O" here stands for "annealed," which refers to the process of heating the aluminum alloy to a certain temperature and then slowly cooling it. This process relieves internal stresses and results in a lower hardness and enhanced workability.

Characteristics of 2024-O Aluminum

  • Lower Strength: Compared to other heat-treated states of 2024 aluminum (such as T3, T4, T6, etc.), 2024-O aluminum has lower strength. The annealing process optimizes its crystal structure and reduces internal stresses in the alloy, but this results in lower strength and hardness compared to other hardened states.
  • High Workability: 2024-O aluminum has better workability than other heat-treated forms of 2024 aluminum, making it particularly suitable for applications requiring high formability or weldability.
  • Ease of Forming and Machining: Due to its lower strength and hardness, 2024-O aluminum is typically easier to machine and form during the manufacturing process.
  • Potential for Further Heat Treatment: After being annealed, 2024-O aluminum can be further strengthened through artificial aging or other heat treatments.

2024 O Aluminum Standards and Designations

Aluminium 2024-O; UNS A92024; ISO AlCu4Mg1; NF A-U4G1 (France); DIN AlCuMg2; AA2024-O, ASME SB211; CSA CG42 (Canada); Al2024-O

2024 O Aluminum Supplied Forms

Characteristics/Products 2024-O Aluminum Alclad Sheet 2024-O Bare Aluminum Sheet
Alloy Type 2024 Aluminum Alloy + Aluminum Clad Layer 2024 Aluminum Alloy
Surface Treatment Aluminum Clad Treatment (Aluminum Layer Coating) No Surface Protection (Bare Aluminum)
Corrosion Resistance High (Aluminum Clad Layer Provides Excellent Corrosion Resistance) Low (Lacks Aluminum Clad Protection, Susceptible to Corrosion)
Strength High (Same as 2024 Aluminum Alloy) High (Same as 2024 Aluminum Alloy)
Formability Good (Aluminum Clad Surface Provides Excellent Machining Performance) Good (Suitable for Machining, but No Surface Protection)
Applications Mainly used for aerospace structural components, such as wings, skins, external parts, etc. Mainly used for internal components or parts not exposed to corrosive environments
Suitable Environment Environments requiring high corrosion resistance, such as humid or seawater environments Generally unsuitable for corrosive environments, requires additional protective measures
Processing Difficulty Slightly higher (Requires consideration of the aluminum cladding during processing) Lower (Bare aluminum surface is easy to process)

2024-O Aluminum Alclad Sheet

2024-O Aluminum Alclad Sheet refers to 2024 aluminum alloy sheet that has been coated with a layer of pure aluminum (Alclad). The Alclad technology allows the 2024 aluminum alloy to maintain its strength and stiffness while providing enhanced corrosion resistance.

Characteristics of 2024-O Aluminum Alclad Sheet

  • Alclad Surface Treatment: The aluminum alloy surface is treated with Alclad technology, where a layer of pure aluminum is applied. This pure aluminum layer enhances the corrosion resistance of the sheet, especially in corrosive environments like humidity and saltwater.
  • Corrosion Resistance: Compared to bare aluminum alloy, Alclad aluminum sheets exhibit significantly improved corrosion resistance.
  • Ductility: The Alclad surface provides excellent formability, making it suitable for the manufacturing of complex aerospace structural components.

Applications of 2024-O Aluminum Alclad Sheet

  • Aerospace: Widely used in the external structures of aircraft and spacecraft, such as wings, skins, and external panels.
  • Military: Used in military aerospace vehicles, warships, fighter jets, and other components that require high strength and excellent corrosion resistance.

2024-O Bare Aluminum Sheet

2024-O Bare Aluminum Sheet refers to a 2024 aluminum alloy sheet that has not undergone Alclad treatment. This version of the aluminum alloy sheet retains high strength and lightweight properties but lacks the enhanced corrosion resistance provided by the Alclad technology.

Characteristics of 2024-O Bare Aluminum Sheet

  • No Surface Protection: Unlike Alclad aluminum sheets, bare aluminum sheets do not have a pure aluminum layer coating. As a result, they are exposed to the air and are more susceptible to corrosion, especially in humid or seawater environments.
  • Strength: 2024-O bare aluminum sheets have high strength, but compared to Alclad aluminum sheets, they offer lower corrosion resistance.
  • Heat Treatment: The "O" condition indicates that the aluminum alloy has been annealed, resulting in lower strength and better formability, making it suitable for further deep processing.

Applications of 2024-O Bare Aluminum Sheet

  • Aerospace: Typically used for non-structural or internal components, or in cases where additional surface protection treatment is required.
  • Transportation: Used in high-strength components, but generally requires additional corrosion protection before use.

Chemical Composition of 2024 Aluminum Alloy

Element Composition Range
Aluminium 90.7–94.7%
Silicon Max 0.5%
Iron Max 0.5%
Copper Min 3.8%, Max 4.9%
Manganese Min 0.3%, Max 0.9%
Magnesium Min 1.2%, Max 1.8%
Chromium Max 0.1%
Zinc Max 0.25%
Titanium Max 0.15%
Other elements Max 0.05% each, 0.15% total

Aluminum 2024-O-ASM Material Data Sheet

Physical Properties Metric English Comments
Density 2.78 g/cc 0.1 lb/in³ AA; Typical
Mechanical Properties
Hardness, Brinell 47 47 AA; Typical; 500 g load; 10 mm ball
Ultimate Tensile Strength 186 MPa 27000 psi AA; Typical
Tensile Yield Strength 75.8 MPa 11000 psi AA; Typical
Elongation at Break 20 % 20 % AA; Typical; 1/16 in. (1.6 mm) Thickness
Elongation at Break 22 % 22 % AA; Typical; 1/2 in. (12.7 mm) Diameter
Modulus of Elasticity 73.1 GPa 10600 ksi AA; Typical; Average of tension and compression. Compression modulus is about 2% greater than tensile modulus.
Ultimate Bearing Strength 345 MPa 50000 psi Edge distance/pin diameter = 2.0
Bearing Yield Strength 131 MPa 19000 psi Edge distance/pin diameter = 2.0
Poisson's Ratio 0.33 0.33
Fatigue Strength 89.6 MPa 13000 psi AA; 500,000,000 cycles completely reversed stress; RR Moore machine/specimen
Machinability 30 % 30 % 0-100 Scale of Aluminum Alloys
Shear Modulus 28 GPa 4060 ksi
Shear Strength 124 MPa 18000 psi AA; Typical
Electrical Properties
Electrical Resistivity 3.49e-006 ohm-cm 3.49e-006 ohm-cm AA; Typical at 68°F
Thermal Properties
CTE, linear 68°F 23.2 µm/m-°C 12.9 µin/in-°F AA; Typical; Average over 68-212°F range.
CTE, linear 250°C 24.7 µm/m-°C 13.7 µin/in-°F Average over the range 20-300ºC
Specific Heat Capacity 0.875 J/g-°C 0.209 BTU/lb-°F
Thermal Conductivity 193 W/m-K 1340 BTU-in/hr-ft²-°F AA; Typical at 77°F
Melting Point 502 - 638 °C 935 - 1180 °F AA; Typical range based on typical composition for wrought products 1/4 inch thickness or greater. Eutectic melting is not eliminated by homogenization.
Solidus 502 °C 935 °F AA; Typical
Liquidus 638 °C 1180 °F AA; Typical
Processing Properties
Annealing Temperature 413 °C 775 °F
Solution Temperature 256 °C 493 °F

Applications of 2024-O Aluminum

2024-O aluminum is primarily used for products that require high formability and workability during the manufacturing process, rather than being used directly as structural components.

Pre-treatment Material in Processing: 2024-O aluminum is commonly used as raw material that will be further processed into various forms, such as sheets, strips, or other aluminum profiles.

Welding and Forming Applications: Due to its excellent formability and weldability, 2024-O aluminum can be used to create parts with complex shapes, which may later undergo heat treatment to enhance their properties.

2024 O Aluminum Stock

SKU Description Thickness Width Length
HM020X4X12-20240 .020 2024-0 Al Sheet 0.20" 4" 12"
HM020X4X8-2024-0 .020x4x8 2024-0 Clad Sheet 0.20" 4" 8"
HM020X4X6-2024-0 .020x4x6 2024-0 Clad Sheet 0.20" 4" 6"
HM020X4X4-2024-0 .020x4x4 2024-0 Clad Sheet 0.20" 4" 4"
HM020X2X4-2024-0 .020x2x4 2024-0 Clad Sheet 0.20" 2" 4"
HM020X2X2-2024-0 .020x2x2 2024-0 Clad Sheet 0.20" 2" 2"
HM025X4X12-2024-0 .025x4x12 2024-0 Clad Sheet 0.25" 4" 12"
HM025X4X8-2024-0 .025 2024-0 Sheet 0.25" 4" 8"
HM025X4X6-2024-0 .025 2024-0 Sheet 0.25" 4" 6"
HM025X4X4-2024-0 .025 2024-0 Sheet 0.25" 4" 4"
HM025X2X4-2024-0 .025 2024-0 Sheet 0.25" 2" 4"
HM025X2X2-2024-0 .025 2024-0 Sheet 0.25" 2" 2"
HM032X4X12-20240 .032 2024-0 Sheet Clad Pvc/1S 0.32" 4" 12"
HM032X4X8-2024-0 .032 2024-0 Aluminum Sheet 0.32" 4" 8"
HM032X4X6-2024-0 .032 2024-0 Aluminum Sheet 0.32" 4" 6"
HM032X4X4-2024-0 .032 2024-0 Aluminum Sheet 0.32" 4" 4"
HM032X2X4-2024-0 .032 2024-0 Aluminum Sheet 0.32" 2" 4"
HM032X2X2-2024-0 .032 2024-0 Aluminum Sheet 0.32" 2" 2"
HM125X4X12-20240 2024-0 Al Sheet 1.25" 4" 12"
HM125X4X8-2024-0 2024-0 Al Sheet 1.25" 4" 8"
HM125X4X6-2024-0 2024-0 Bare Sheet 1.25" 4" 6"
HM125X4X4-2024-0 2024-0 Bare Sheet 1.25" 4" 4"
HM125X2X4-2024-0 2024-0 Bare Sheet 1.25" 2" 4"
HM125X2X2-2024-0 2024-0 Bare Sheet 1.25" 2" 2"