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7178 T76 Aluminum Plate

7178 T76 aluminum alloy is a version of the 7178 alloy in the T76 condition, which has undergone solution heat treatment and artificial aging stabilization to maximize its resistance to exfoliation corrosion.

7178 T76 aluminum alloy is a high-strength material widely used in aerospace and other fields that require strict strength and corrosion resistance. This alloy is particularly suitable for manufacturing high-strength structural components, such as airplane wings, fuselages, landing gear, and other aerospace components that require excellent exfoliation corrosion resistance.

7178 T76 Aluminum Alloy Composition

The 7178 aluminum alloy primarily consists of aluminum, zinc (Zn), magnesium (Mg), copper (Cu), and trace amounts of other elements such as manganese (Mn) and silicon (Si). The proportions of these elements provide the alloy with high strength and excellent corrosion resistance. In the T76 condition, the alloy's properties are further optimized through solution heat treatment and artificial aging.

7178 T76 Heat Treatment

T76 refers to the heat-treated condition of the alloy, which has undergone solution heat treatment followed by artificial aging. The main purpose of this treatment is to enhance the alloy's resistance to exfoliation corrosion while maintaining its high strength. Specific features include:

  • Solution Heat Treatment: The alloy is heated to a high temperature to allow the alloying elements to dissolve fully and form a stable solid solution.
  • Artificial Aging: The alloy is treated at a lower temperature to stabilize the precipitates in the aluminum alloy, improving its corrosion resistance, particularly its resistance to exfoliation corrosion.

7178 T76 Aluminum Properties

  • Tensile Strength: 7178 T76 aluminum alloy exhibits very high tensile strength, making it suitable for applications that involve high stress.
  • Yield Strength: The alloy provides good resistance to deformation.
  • Ductility: Although the alloy has high strength, its ductility is relatively low, so appropriate processing methods need to be considered in design to avoid brittle fracture.
  • Corrosion Resistance: The artificial aging treatment in the T76 condition significantly enhances the alloy's exfoliation corrosion resistance, making it ideal for long-term applications in aerospace.
  • Wear Resistance: Due to its high strength and aging treatment, 7178 T76 aluminum alloy demonstrates good wear resistance in certain situations.

7178 T76 Aluminum Heat Treatment and Processing

  • Solution Heat Treatment: The aluminum alloy is heated to 450-480°C and held for a period to ensure the complete dissolution of the alloying elements.
  • Artificial Aging: After solution heat treatment, the alloy is rapidly cooled and then treated at temperatures of 100-150°C for several hours to ensure corrosion resistance and stable mechanical properties.

7178 T76 Aluminum Applications

Due to its high strength and excellent exfoliation corrosion resistance, 7178 T76 aluminum alloy is widely used in the following fields:

  • Aerospace: Used in the manufacture of critical aircraft structural components, such as wing beams, fuselage frames, and landing gear.
  • Military: Suitable for military applications that require high strength and corrosion resistance, such as components for fighter jets and helicopters.
  • High-Strength Structural Parts: Used in the production of industrial structural components and parts that require high strength and corrosion resistance.

7178 T76 Aluminum Welding and Machining

Welding: Due to its alloy composition and high strength, 7178 T76 aluminum alloy has relatively poor weldability. Welding usually requires specialized techniques, such as TIG or MIG welding, and post-welding heat treatment may be necessary to restore mechanical properties.

Machining: 7178 T76 aluminum alloy has a high hardness during machining, so appropriate tools and equipment must be used for cutting and forming.

7178 T76 Aluminum Advantages and Limitations

Advantages:

Very high tensile strength, suitable for structural parts that bear high loads.

Excellent exfoliation corrosion resistance, particularly suitable for long-term use in high-corrosion environments.

Limitations:

Low ductility, requiring careful design and processing techniques to avoid brittle failure.

Poor weldability, which may require additional heat treatment steps.

7178 T76 aluminum alloy is a high-performance aerospace material, offering excellent strength and corrosion resistance. However, its weldability and ductility limitations must be considered in design and processing.

7178 T76 Aluminum Material Property Data Sheet

Physical Properties Metric English Comments
Density 2.83 g/cc 0.102 lb/in³ AA; Typical
Mechanical Properties
Hardness, Brinell 152 152 500 kg load with 10 mm ball. Calculated value.
Hardness, Knoop 193 193 Converted from Brinell Hardness Value
Hardness, Rockwell A 53.9 53.9 Converted from Brinell Hardness Value
Hardness, Rockwell B 88 88 Converted from Brinell Hardness Value
Hardness, Vickers 177 177 Converted from Brinell Hardness Value
Ultimate Tensile Strength 572 MPa 83000 psi AA; Typical
Tensile Yield Strength 503 MPa 73000 psi AA; Typical
Elongation at Break 11 % 11 % AA; Typical; 1/2 in. (12.7 mm) Diameter
Modulus of Elasticity 73 GPa 10600 ksi
Modulus of Elasticity 71 GPa 10300 ksi AA; Typical; Average of tension and compression. Compression modulus is about 2% greater than tensile modulus.
Compressive Yield Strength 460 MPa 66700 psi 0.1% Permanent Set
Poisson's Ratio 0.33 0.33 Estimated from trends in similar Al alloys.
Fatigue Strength 160 MPa 23200 psi 500,000,000 Cycles
Shear Modulus 27 GPa 3920 ksi Estimated from similar Al alloys.
Shear Strength 340 MPa 49300 psi Calculated value.
Electrical Properties
Electrical Resistivity 5e-006 ohm-cm 5e-006 ohm-cm Estimated from other heat treatments.
Thermal Properties
CTE, linear 68°F 23.4 µm/m-°C 13 µin/in-°F AA; Typical; Average over 68-212°F range.
CTE, linear 250°C 25.4 µm/m-°C 14.1 µin/in-°F Average over the range 20-300ºC
Specific Heat Capacity 0.856 J/g-°C 0.205 BTU/lb-°F
Thermal Conductivity 140 W/m-K 972 BTU-in/hr-ft²-°F Estimated from other heat treatments.
Melting Point 477 - 629 °C 890 - 1165 °F AA; Typical range based on typical composition for wrought products 1/4 inch thickness or greater. Homogenization may raise eutectic melting temperature 20-40°F but usually does not eliminate eutectic melting.
Solidus 477 °C 890 °F AA; Typical
Liquidus 629 °C 1165 °F AA; Typical
Processing Properties
Annealing Temperature 413 °C 775 °F
Solution Temperature 468 °C 875 °F
Aging Temperature 121 °C 250 °F for 24 hr
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