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6063 Aerospace Aluminum Bar

6063 aerospace aluminum is an aluminum-magnesium-silicon alloy widely used for its excellent formability, corrosion resistance, and moderate strength. Due to its lightweight and ease of manufacture, it is highly valued in aerospace applications.

6063 aerospace aluminum bars combine strength, formability, and corrosion resistance, making them a popular choice in the aerospace industry. They are easy to extrude and weld, lightweight, and meet the stringent demands of various aerospace applications.

6063 Aerospace Aluminum Bar

Specs of 6063 T5/T6/T52 aluminum flat bar

Alloy 6063
Temper T4, T5, T6, T52, O
Out diameter 6mm-150mm
Length 4000mm, 6000mm
Standard BS H9 Alloy 6063 DTD 372B 6063 Bars and Sections AMS 4156 6063-T6 Extrusions QQ-A-200/9 6063

Characteristics of 6063 Aerospace Aluminum Bar

  • 1. Strength: Although not as strong as some other aerospace aluminum alloys (such as 7075), 6063 provides good strength for structural applications.
  • 2. Corrosion resistance: 6063 aluminum has excellent corrosion resistance, making it suitable for various environmental conditions, including marine applications.
  • 3. Weldability: This alloy is known for its good weldability, which is crucial for aerospace applications where components often need to be joined.
  • 4. Formability: 6063 aluminum is easy to extrude and can be formed into complex shapes and profiles. It can also be easily machined and shaped to specific designs.
  • 5. Surface treatment: The 6063 alloy can be anodized and painted to enhance aesthetics and provide additional corrosion protection.

Chemical composition of 6063 aluminum alloy

6063 Alloy %
Si 0.20-0.60
Fe 0.35
Cu 0.10
Mn 0.10
Mg 0.45-0.90
Ti 0.10
Al Remainder

Mechanical property of 6063 aluminum bar

Alloy Temper Tension strength(MPa) Yield strength(MPa) Elongation(%) Hardness(HB)
6063 O ≤90 ≤50 ≥15 ≤35
T4 ≥130 ≥60 ≥12 50-75
T5 ≥160 ≥110 ≥8 60-85
T6 ≥205 ≥170 ≥8 75-90

Haomei 6063 aerospace aluminum bar hot selling alloy series

6063 T4 Aluminum Bar Rod

The 6063 T4 aluminum bar rod is an extruded product that has been solution heat-treated and then naturally aged to achieve its mechanical properties.

Properties: This temper offers moderate strength, excellent corrosion resistance, and good workability. It is often used in applications where good mechanical properties and a smooth surface finish are required, such as architectural applications.

6063 T5 Aluminum Bar Rod

The 6063 T5 aluminum bar rod is also an extruded product, but it is cooled from the extrusion process and then artificially aged.

Properties: This temper provides higher strength than T4, making it suitable for structural applications. It is known for its good surface finish and corrosion resistance, often used in architectural frames, window frames, and other applications.

6063 T6 Aluminum Bar Rod

The 6063 T6 aluminum bar rod undergoes a more rigorous heat treatment process, involving solution heat treatment followed by artificial aging.

Properties: T6 offers the highest strength among the 6063 tempers while maintaining good corrosion resistance and workability. It is commonly used in structural applications and components requiring enhanced strength.

6063 T52 Aluminum Bar Rod

The 6063 T52 aluminum bar rod is a variation of the T5 temper but with specific modifications in the manufacturing process that enhance its properties.

Properties: T52 offers improved strength compared to T5 and is often used in applications where higher strength and good weldability are required. It still retains good corrosion resistance and is suitable for structural applications.

6063 Aerospace Al Extruded Bar

This is an extruded bar made from 6063 aluminum alloy, specifically designed for aerospace applications.

Properties: It typically meets stringent aerospace standards, offering a lightweight, high-strength solution with excellent corrosion resistance. This type is used in various components of aircraft structures.

6063 Aerospace Aluminum Forged Bar

This product is made from the 6063 aluminum alloy and has undergone a forging process to enhance its mechanical properties.

Properties: Forged bars are known for superior strength and toughness compared to extruded bars, making them suitable for high-stress aerospace components and applications.

6063 Aerospace Aluminum Round Bar

A round bar made from the 6063 aluminum alloy, specifically tailored for aerospace applications.

Properties: This form is commonly used for rods, shafts, and other components that require a round cross-section, providing a good strength-to-weight ratio and excellent corrosion resistance.

6063 Aerospace Aluminum Square Bar

A square-shaped bar made from the 6063 aluminum alloy, designed for aerospace applications.

Properties: This square profile is often used in structural components and frames, offering a balance of lightweight properties and mechanical strength.

6063 Aerospace Aluminum Flat Bar

A flat bar made from the 6063 aluminum alloy, engineered for aerospace use.

Properties: This versatile flat bar can be utilized in a variety of applications, including brackets, supports, and structural elements, where a flat profile is advantageous.

6063 Aerospace Aluminum Hex Bar

A hexagonal bar made from the 6063 aluminum alloy, specifically designed for aerospace applications.

Properties: The hex shape is beneficial for fasteners and components that require a unique profile, combining high strength with a lightweight design.

Applications of 6063 Aerospace Aluminum Bar

6063 aerospace aluminum bar is an aluminum alloy with an excellent strength-to-weight ratio and outstanding corrosion resistance, widely used in the aerospace field. Due to its moderate strength, good formability, and durability, it is used in numerous critical structural and non-structural components.

1. Aircraft Structural Components

6063 aluminum bars are often used in the overall structure of aircraft, such as frames and brackets. These structures require materials that are both lightweight and capable of withstanding certain mechanical stresses, and 6063 performs well in these areas.

Advantage: Its corrosion resistance ensures reliability during long-term use in humid environments, especially when facing climate changes, moisture, and salt spray at high altitudes.

2. Fuselage Frames and Brackets

Fuselage frames act as the skeleton of the aircraft and must have high strength to support the aircraft's own weight and the dynamic loads during flight. The formability of 6063 aluminum bars allows them to be shaped into complex frames and brackets through various processes, such as extrusion and welding.

Advantage: The material is lightweight, reducing the overall weight of the aircraft and improving fuel efficiency while maintaining sufficient strength.

3. Wing Structures

The strength and rigidity of the wings are critical for the safe flight of the aircraft. 6063 aluminum bars are used to manufacture secondary load-bearing components in the wing structure, such as ribs and support parts.

Advantage: The ductility of 6063 aluminum allows for the creation of complex shapes during the manufacturing process, while its moderate strength is sufficient to handle the aerodynamic loads that the wings endure.

4. Landing Gear and Mounting Brackets

The landing gear, being the primary load-bearing structure during takeoff and landing, is usually made of high-strength materials. However, the mounting brackets and some auxiliary components of the landing gear can be made from 6063 aluminum bars due to their moderate strength and good machinability.

Advantage: 6063 aluminum bars provide adequate support while reducing the overall weight of the aircraft, extending its lifespan.

5. Interior Components and Fixtures

Interior components like seat brackets, luggage racks, door frames, and other non-load-bearing parts can be made from 6063 aluminum bars. These parts require materials with lower strength but higher demands for lightweight and aesthetic durability.

Advantage: 6063 aluminum bars are not only lightweight but also easy to surface treat, such as anodizing, to give them a more textured appearance while providing wear and corrosion resistance.

The wide application of 6063 aluminum bars is due to their excellent strength-to-weight ratio, good formability, and outstanding corrosion resistance. They are suitable for a variety of applications, from aircraft structures to interior fittings, enhancing aircraft performance and efficiency while reducing material and maintenance costs.